Employing the Balanset-1A System
Getting the Equipment Ready
vibration sensors, optical speed sensor, magnetic base, software package, and included accessories.
Connect the device to your PC using the USB interface and confirm the software installation.
Mounting the Sensors
Attach the vibration sensors firmly to the machine casing in areas with the highest vibration amplitude, usually close to the bearing supports.
Direct the laser speed sensor towards the rotor and affix reflective tape to the rotor surface to facilitate phase angle measurement.
Software Startup
Launch the Balanset software on your computer.
Choose the correct balancing method (single or two-plane) according to the rotor configuration and the balancing task.
Measuring Initial Vibration
Run the rotor up to its operating speed.
The software will measure the vibration level, rotational speed, and phase angle. This data establishes the current imbalance condition.
Mounting the Test Weight
Stop the rotor and attach a trial weight at a specific location on the rotor. The weight's mass can be specified within the software (e.g., in grams).
Restart the rotor, and the software will record the changes in vibration level and phase angle.
Determining the Corrective Mass
The software uses the measured values to automatically compute the necessary compensating weight's magnitude and placement angle.
The calculated values are presented on-screen in both numerical and graphical formats.
Attaching the Corrective Mass
Install the correction weight on the rotor according to the software's calculations.
If necessary, perform intermediate checks to verify that the imbalance is being reduced.
Validation and Conclusion of the Balancing Process
Once the corrective weight is in place, restart the rotor and measure the remaining vibration amplitude.
If the vibration level is within acceptable limits (according to ISO 1940), the balancing is complete.
If the vibration is still outside acceptable limits, reiterate the process and fine-tune the compensating weight.
Creating a Balancing Report
The balancing results are saved in the software's archive. You can create and print a report containing vibration data, correction weight mass, and its installation angle.
Post-Balancing Checklist
Ensure all applied weights and attached sensors are firmly fixed in their designated positions.
Confirm that the rotor spins freely and quietly, without any unusual sounds or vibrations.
If the rotor is part of a complex mechanism, verify the proper interaction of all its components.
By implementing this method, you can effectively eliminate imbalance, reduce vibration levels, and increase the lifespan of the machinery.
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